This post is for all my shipmates and anybody else out there not fortunate enough to walk around our sandy paradise wrapped in the enviable new IOTV - all us poor saps in the clunky old second-hand IBA. I won't even bother to mention those lucky bastard with the Marines and their new MTVs. There is a lot of better gear out there. The IBA is OK for what it is - a Frankenstein system that's had more crap grafted onto it than Michael Jackson's face. (too soon?) It's a lot of necessary parts that were slapped together and rushed to the field when somebody noticed the thing was inadequate to begin with and it was costing American life and limb. The new vests represent cohesively engineered systems designed with the benefit of several years of tragedy to look back on, and thankfully they're vastly improved.
But, of course, that doesn't really concern yours truly. Anybody who has been paying attention for the last 4 months or so has probably heard enough moaning about my IBA here to reach the conclusion that I don't like it so much. That's not entirely true - I am very grateful to have it and as my alternative is no armor, this is working out pretty well. It took a few months, but I got it all adjusted and fitting properly and it really isn't that bad anymore. That said, I think it kind of sucks in a few blatantly obvious ways. With that in mind, this weekend I MacGuyvered an easy way to make a little improvement that allows me to squirm a bit less in my MRAP seat.
As you can see here, the vest as-issued has a bit of a problem out back. Despite the fact that the designers saw fit to include a massive Kevlar codpeice on the front side, they left a whole lot of real estate on the lower back uncovered. I realized this initially, but didn't give it too much thought until last week as I was waiting for a helo with my vest on, a senior officer came up and tapped me on my kidneys, mistaking my IBA for an IOTV and trying to let me know that its back flap had become tucked up in the vest. When I let him know that I don't have a back flap, nor do I have an IOTV, he became very concerned and talked to me for a while about the dangers of shrapnel as related to my extremely vulnerable kidneys and spine (without offering a solution to make me feel better about the situation - thanks a lot sir) and advised I find a way to solve that problem.
When I got back from my trip and had some time to think, I realized we were issued a pretty handy solution. If you go back to my FT Jackson posts, you'll see everybody wearing these big goofy shoulder protectors that are summarily ditched upon arrival in Kuwait. As we have to turn all our crap back in when we leave, though, we're still carrying around all the stuff we knew we wouldn't need (all 4 sea bags full of it - too much is better than not enough I suppose). So I realize I've got three square feet of Kevlar sitting in my closet. Ever the dissector and destroyer of my toys (to this day I regret taking apart the BB gun my parents gave me for my birthday in 4th grade... but I've learned. I'm better now. I CAN put stuff back together... I can also afford new stuff. Either way, I win), I set about figuring a way to put it to good use and keep a little more of my body from getting perforated if possible. Turns out there's a really easy fix to get a lot more protection on your lower back.
What you'll need - about three feet of 550 cord, a knife to cut it, and one shoulder protector (or both, if you want to double-up. I used one and it's comfortable. Two might be a squeeze - you'll see why). I tried to find a way to use the massive amount of velco on the shoulder protectors to make this a more easily removable mod, but I couldn't figure it out. Luckily there are MOLLE straps on both sides that work just fine with 550 cord - you could probably also use Malice clips or D rings if you want, but that seems like it would turn out a little awkward to me.
I've used the my mastery of the magic of Photoshop CS4 to highlight the MOLLE points you want to work with in blue below.
Open up your vest and lay it out flat with the interior facing up. Place the shoulder protector inside it, flat end toward the bottom of the vest and exterior side down, positioning it such that the bottom of the protector extends about 4-6 inches below the bottom of the back SAPI plate. Mine looks like this:
You probably won't need all three feet of cord, but it's better to err on the long side as you can always go shorter - no so much, the other direction. You'll need to cut two equal length pieces of about 10 inches and another two of about 5. On the inside of the vest, reach up under the neck guard and locate the two MOLLE points used to attach it to the back panel of the vest. Run both of the long cords from the interior of the shoulder guard up through that point - make sure it's the anchor point on the vest and not the similar looking neck guard strap already passing through it - and back down to make a loop. Adjust up or down to set the amount you want the guard to extend below the back plate, and tie both off, making sure to at least triple knot it - 550 cord is slippery and can pull loose if not tied properly. Finished product looks like this:
Next flip the whole vest over and find outboard loop of the upper MOLLE point on the exterior of the shoulder guard and line it up with the last, lowest outboard loop on the back of the vest before you hit the side SAPI carrier straps. Tie two more loops with the short cords securing the guard in place, and you're good to go. Should look like this:
Too easy.
Sure you're out a shoulder guard, but in 4 months in this country I've seen about three people actually wear them, which means you probably aren't making a sacrifice. Plus, given the choice between a limb and a vital organ, I'll take amputee. I'm confident that the prosthetics industry is not far from being able to make me into Bionic Commando, which might be cooler than my real arms anyway. Do it.
Finished product extends 9mm/shrapnel protection over your lower back.
Before.
After.